Acardboard box supplier must deliver 3,000 size large boxes per week to keep its largest customer happy. the process for manufacturing the box is a four-step serial process and because they use recycled material, material quality is sometimes compromised resulting in scrap at each step. the scrap (defect) rates for the four respective steps are as follows: d1=0.07, d2=0.04, d3=0.05, and d4=0.02. how many boxes need to be started each month to meet the desired demand.

A3-mm-thick panel of aluminum alloy (k 177 w/m-k, c 875 j/kg-k and ? = 2770 kg/m) is finished on both sides with an epoxy coating that must be cured at or above t,-150°c for at least 5 min. the production line for the curing operation involves two steps: (1) heating in a large oven with air at ts,0-175°c and a convection coefficient of h, 40 w/m2. k, and (2) cooling in a large chamber with air at 25°c and a con- vection coefficient of he 10 w/m2.k. the heating portion of the process is conducted over a time interval te which exceeds the ime required to reach 150°c by 5 min (h = r + 300 s). the coating has an emissivity of ? = 0.8, and the temperatures of the oven and chamber walls are 175 and 25°c, respectively. if the panel is placed in the oven at an initial temperature of 25°c and removed from the chamber at a safe-to-touch tempera ture of 37°c, what is the total elapsed time for the two-step curing operation?